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Aluminum Oxide (Alumina) Lapping Sheet for Precision Finishing
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Aluminum Oxide (Alumina) Lapping Sheet for Precision Finishing


What Is an Aluminum Oxide Lapping Sheet?

An Aluminum Oxide Lapping Sheet is a precision-coated abrasive film made by depositing micron-graded Al₂O₃ particles onto a high-strength polyester backing. It is widely used in industries requiring controlled material removal, high surface quality, and tight tolerance finishes.


Key Features

PropertyDescription
Abrasive MaterialMicron-graded Aluminum Oxide (Al₂O₃)
BackingPolyester film (typically 3–5 mils thick)
Grit Range0.05 µm to 80 µm
Coating TypeResin-bonded, single-layer or multi-layer
Bonding MethodPrecision coating (not electroplated)
Sheet FormatAvailable in sheets, discs, rolls, or die-cut forms
ColorTypically white, red, or brown depending on grit and coating style

Why Use Aluminum Oxide Lapping Sheets?

BenefitImpact
Hard but not overly aggressiveIdeal for metals, plastics, and ceramics
Uniform particle sizeConsistent surface finish across entire part
Resin-bonded coatingReduces stray particles and ensures surface control
Versatile grit optionsSuitable for both pre-polishing and finishing applications
Cost-effectiveMore economical than diamond for many polishing jobs

Common Applications

IndustryApplication
Fiber OpticsPre-polishing MPO/MTP ferrules, epoxy removal
ElectronicsPCB, ceramic substrate polishing
Aerospace/AutomotiveBearing surfaces, valve seats, injector nozzles
Medical DevicesStainless steel and titanium instrument polishing
ToolmakingEdge sharpening and lapping steel parts

How to Use Aluminum Oxide Lapping Sheet

Manual Polishing

  1. Mount the sheet on a flat glass, metal, or granite platen

  2. Apply water or alcohol-based fluid (if wet use is preferred)

  3. Rub the workpiece in a figure-8 or circular motion

  4. Use light, even pressure; inspect surface regularly

Machine Polishing

  1. Affix the sheet to polishing platen (PSA backing or vacuum)

  2. Use a jig or fixture for consistent contact and angle

  3. Apply appropriate pressure (based on material)

  4. Use in grit sequence: e.g. 30 µm → 15 µm → 9 µm → 3 µm → 1 µm 


Best Practices

  • Always clean the workpiece and film before use

  • Store sheets flat in dust-free packaging

  • Don’t reuse sheets once the abrasive is worn out

  • Use fresh sheets for each grit step to prevent cross-contamination

  • Combine with appropriate lapping slurry if required for enhanced performance


 Example Grit Sequence for Precision Metal Finishing

StageGritPurpose
Rough Cut30 µmInitial flattening, stock removal
Pre-Polish9 µmShape and refine
Intermediate3 µmSmoothing out fine defects
Fine Polish1 µmNear-mirror finish
Final Polish0.3 – 0.05 µmMirror surface (Ra < 0.01 µm)

Finish Quality

  • Achievable surface finish: Ra < 0.02 µm

  • Flatness and uniformity ideal for optical-grade finishes


Would you like:

  • A sample sheet polishing process for your material (e.g. stainless steel, fiber ferrules)?

  • Help choosing the right grit sizes for your use case?

  • A comparison with diamond or SiC lapping sheets?

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