Understanding Diamond Polishing Film

Diamond polishing film is engineered for ultra-fine surface finishing, utilizing synthetic diamond particles bonded to a flexible backing. Ideal for hard materials like ceramics and metals, it delivers consistent finishes down to sub-micron levels. XYT’s 9 Micron Diamond Lapping Film: Precision Polishing & Finishing Discs exemplify this technology, offering precision-graded abrasives for tasks from metallography to semiconductor polishing.

Key Features

• Material Compatibility: Effective on tungsten, sapphire, and composites.
• Durability: Outlasts traditional abrasives by 3–5x.
• Precision: Achieves Ra ≤ 0.01 µm finishes.

Types of Lapping Films Compared

Applications Across Industries

In aerospace, diamond films polish turbine blades to reduce drag. For fiber optics, they ensure flawless connector end-faces. XYT’s films are trusted in 85+ countries for such critical tasks.

Case Study: Semiconductor Wafer Polishing

A leading chip manufacturer reduced defects by 40% switching to XYT’s 9 Micron Diamond Lapping Film, leveraging its uniform abrasive distribution.

Purchasing Guide

1. Material Hardness: Match abrasive type (e.g., diamond for ≥7 Mohs).
2. Size & Format: 8'' lapping film suits automated systems; sheets for manual work.
3. Certifications: Look for ISO 9001 and RoHS compliance.

Why Choose XYT?

With 12,000 m² production space and Class-1000 cleanrooms, XYT guarantees contaminant-free abrasives. Our R&D-driven formulations, like patented diamond bonding, ensure 30% longer life versus competitors.

FAQ

Q: How to store lapping films?
A: Keep in sealed packs at 15–25°C; humidity under 60%.

Future Trends

Nano-diamond coatings and AI-driven polishing systems are emerging, areas where XYT’s ongoing R&D invests heavily.

Contact XYT today to customize your surface finishing solution.